Remove the bottles from the water bath and let them cool before storage. Monitor the temperature carefully to avoid overheating or under-pasteurisation. Heat the water to a specific temperature (usually around 165☏ or 74☌) and maintain it for a recommended duration (typically 10-15 minutes). Submerge the filled bottles with MCA caps in a water bath. There are various pasteurisation methods available, but we will focus on two common options: Pasteurisation is a critical step to eliminate harmful microorganisms and extend the shelf life of the apple juice. Once filled, move the bottles to the next stage of the process. Maintain a steady pace to prevent spillage or overflowing.Ĩ. For the bottles with twist-off caps, leave a small headspace to accommodate the cap.ħ. For the bottles with MCA caps, ensure the caps are securely placed on top after filling.Ħ. Start the filling process, allowing the machine to dispense the correct volume of apple juice into each bottle.ĥ. Adjust the filling machine settings based on bottle size, desired fill level, and juice consistency.Ĥ. Connect the apple juice supply to the filling machine, ensuring a smooth and uninterrupted flow.ģ. Ensure the filling machine is clean and calibrated according to the recommended specifications.Ģ. Follow these steps to fill the bottles with apple juice:ġ. Position the filling machine in a clean and organised area. Allow the bottles to air dry or use a bottle drying rack. Sterilise the bottles by soaking them in a sanitising solution and rinse them with clean water. Ensure there is no residual dirt, debris, or bacteria that may contaminate the juice during filling and storage. Thoroughly clean and sanitise the glass bottles, MCA caps, and twist-off caps to maintain a hygienic environment. Quality control tools: Such as a hydrometer or pH meter to measure juice parameters. Sanitising agents: Use food-grade sanitisers approved for beverage production.Ħ. Pasteurisation equipment: Consider using a hot water bath or a steam pasteuriser, depending on your production capacity and budget.ĥ. Filling machine: Invest in a reliable, food-grade filling machine suitable for liquid products like apple juice.Ĥ. Apple juice: Choose high-quality juice, preferably pasteurised and free from additives or preservatives.ģ. Glass bottles with MCA caps and twist-off caps: Ensure they are clean, sanitised, and in good condition.Ģ. To get started, gather the necessary equipment and ingredients:ġ. Step 1: Equipment and Ingredients Preparation Let's dive into the step-by-step process. Filling and pasteurising apple juice correctly ensures its safety, longevity, and preservation of flavour. If you are considering producing and packaging apple juice in glass bottles with both MCA (Metal Crown Aluminum) caps and twist-off caps, this article will guide you through the process. Apple juice is a refreshing and popular beverage enjoyed by people of all ages.
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